BUILT TO LAST – THE PMSA ADVANTAGE

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BUILT TO LAST – THE PMSA ADVANTAGE

Toughness and durability is at the heart of every PMSA machine manufactured in South Africa with the advantage of cost-effective refurbishments that e

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Toughness and durability is at the heart of every PMSA machine manufactured in South Africa with the advantage of cost-effective refurbishments that extend the useful lifespan of its equipment. PMSA machinery is engineered for longevity and built to be rebuilt for profitable second and third lifecycles.

Since its establishment in 1976 PMSA machines have been Built To Last with unique DNA that is upgradeable with end-of-life extensions in mind. This future-focused design makes PMSA equipment easy to upgrade and rebuild offering customers a smart, cost-effective way to renew their plants with the latest-technology components for improved productivity and hassle-free operation.

By investing in a PMSA-certified refurbishment, operators can rest assured that their machines will continue to deliver exceptional performance for decades. With rigorous quality control, advanced engineering solutions and a commitment to sustainability, PMSA ensures that its equipment remains a powerful asset, supporting customers’ businesses for years to come.

Based in Jet Park, the sprawling family business is rooted in customer satisfaction and building long-lasting relationships with its customers. From the first machines designed and built by founder, Heinrich Ebeling, to his sons and current directors, Walter and Robert, the company has made quality and durability synonymous with the PMSA brand. The addition of Walter’s son, Alexander, to the team extends the company’s 50-year history to three generations of commitment to quality and care for its customers.

“PMSA has been at the forefront of manufacturing Built-to-Last brick, block and paver-making equipment and we have set the industry benchmark for durability and performance. In recent years our PMSA Certified Refurbishment and Remanufacturing Program has enabled owners of our machinery to extend their equipment’s operational lifespan and achieve like-new performance at a fraction of the cost of new machines.”

“Investing in PMSA-certified refurbishment is significantly more cost-effective than purchasing new equipment or opting for non-certified rebuilds. A PMSA refurbishment restores your machine to peak operational efficiency while integrating technological upgrades that enhance performance beyond its original specifications,” says Alexander.

He explains that the benefits include extended lifespans with PMSA rebuilds able to operate at high productivity levels for a second and even third life. This significantly reduces the cost of ownership as certified refurbishment costs a fraction of a new machine and upgraded componentry enhances efficiency and output beyond initial factory specifications.

The slick operation of PMSA Certified Refurbishment and Remanufacturing Program provides fast turnaround that minimises production interruptions and ensures seamless operations. Simultaneously, certified machines come with comprehensive after-sales service and parts availability for worry-free operation.

In contrast, unauthorized refurbishments often result in unreliable performance, frequent breakdowns, extended installation times and compromised safety due to substandard components and improper rebuild techniques. Over time, these inefficiencies drive up repair and maintenance costs, reduce plant performance and efficiency and ultimately negating any perceived initial savings.

The PMSA Certified Refurbishment Process
PMSA’s comprehensive three-step refurbishment process ensures that each machine is restored to optimal performance levels:

Step 1: Comprehensive Disassembly & Inspection
• Each machine is stripped down and components are meticulously assessed for wear and functionality.
• Parts that do not meet PMSA’s strict engineering standards are earmarked for refurbishment or replacement.
Step 2: Advanced Refurbishment Techniques
• Worn-out parts are restored or replaced with brand-new PMSA-certified components.
• Machine performance is enhanced with technology upgrades for improved efficiency and longevity.
Step 3: Reassembly & Quality Testing
• The machine is reassembled and tested rigorously to ensure it meets PMSA’s operational and safety standards.
• Only after passing stringent performance tests is it certified ready for operation.

In addition to these procedures, PMSA’s Certified Refurbishment Program encompasses a wide range of services to ensure every component functions at peak efficiency. These include restoring or replacing tank, valve bank, hosing, piping and cylinders as well as upgrading control cabinets and automation systems for enhanced precision.

Thereafter mechanical components are checked and all moving parts are re-engineered for extended durability. This includes vibration systems which are rebuilt to optimise production efficiency, mixers and loaders restored to deliver consistent, high-performance mixing and product handling systems improved for seamless, high-speed operation. PLC and SCADA Upgrades are also undertaken and incorporate the latest automation technologies for better process control.

With its roots firmly in South African soil, PMSA is dedicated to sustainability and this aligns with its Certified Refurbishment Program, which emphasizes its circular economy approach that reduces waste, conserves energy and minimizes raw material usage. By refurbishing and upgrading existing machines instead of replacing them, PMSA extends the lifecycle of its equipment and lowers the environmental impact of manufacturing new units.

Contact PMSA today to learn more about its Certified Refurbishment and Rebuild Solutions and maximize the lifespan of your equipment!

“After returning from retirement, I found that our three PMSA machines – which we originally bought brand new 17 years ago – had not been well maintained. I turned to PMSA for help, and they came to our rescue. Through their Refurbishment Centre, they completely upgraded our VB4X and RE1400 plants with new software and components. The cost of refurbishing all three machines was equivalent to the price of just one new unit, which saved us a fortune. Over the past four years, they’ve helped us rebuild and return to full production capacity. Thanks to PMSA, we’re once again a major player in Johannesburg’s brick and block industry – doing good business and running profitably.”
— Hennie du Preez, Owner, West End Cement Bricks

Beware of Unauthorized Refurbishments

While some third-party refurbishers may offer perceived lower initial prices, their work lacks the quality, reliability and safety assurances of PMSA’s certified rebuilds. Key risks of unauthorized refurbishments include:
• Unreliable Performance – Inferior rebuilds result in frequent breakdowns and costly downtime.
• Reduced Productivity – Non-certified components often fail to meet PMSA’s precision engineering standards, decreasing plant efficiency.
• Compromised Safety – Substandard refurbishments increase operational risks, potentially endangering workers and damaging equipment.

To verify whether your PMSA machine has undergone official refurbishment, simply submit its serial number via PMSA’s website or contact PMSA’s support team.